DESIGN OF CIRCULATING FLUIDIZED BED BOILERS

Design of Circulating Fluidized Bed (CFB) Boiler Components, Furnace Design, CFB Boiler Design with External Fluid Bed Heat Exchanger, CFB Boiler Design Without Cyclone, Design of Water Wall, Superheaters, Reheaters, Loop Seal and Expansion Joints, Design of Refractory and L-Valves, Material Selection for a CFB Boiler, Major Operating Problems and Solutions in a CFB Boiler, Design of Supercritical Once-Through CFB Boiler

02 - 04 DECEMBER 2019, KUALA LUMPUR, MALAYSIA

About The Course

This seminar will provide a comprehensive understanding of the design of circulating fluidized bed (CFB) boilers.  The design of all CFB boiler components and equipment including furnace, cyclones, economizers, superheaters, reheaters, loop seals, expansion joints, refractory, and L-valves will be covered in detail.  All potential operating problems and major operating problems, corrective actions and maintenance required for CFB boilers will be covered thoroughly.

 

This seminar will focus on designing CFB boilers that have the highest efficiency, and maximum longevity and capacity factor.  All the common problems encountered in CFB Boilers will be discussed in detail.  This includes thermally induced failures, anchor system induced failures, and water walls tube failures, NMEJ damages, clinker formation, refractory damages, APH tube chock-up, erosion and corrosion.  The solutions to each of these problems will be presented.  All repair and refurbishment methods, preventive and predictive maintenance required for CFB boilers will be covered in-depth.

 

Several studies have confirmed that CFB boilers are the best method for power generation.  This is due to their fuel flexibility, and lowest electricity cost among all types of boilers.  This technology is in great demand due to various other advantages such as lower emissions as compared to other types of boilers and has a carbon footprint well below the norms laid down by the World Bank emission requirements.

 

This seminar is a MUST for anyone who is involved in the design, operation or maintenance of circulating fluidized bed boilers, because it covers how these boilers are designed and provides guidelines and rules that ensure the CFB boilers have great performance. This seminar will also provide up-dated information in respect to the design of supercritical once-through CFB boilers and ultra supercritical CFB boilers.

Learning Outcomes

  • Circulating Fluidized Bed Boiler Design: Gain a thorough understanding of the best design methods of circulating fluidized bed boilers.
  • Design of Circulating Fluidized Bed Boiler Components and Systems: Learn all the techniques used to design CFB boiler equipment and systems including furnace, cyclones, economizers, superheaters, reheaters, loop seals, expansion joints, refractory, and L-valves.
  • Design of Circulating Fluidized Bed Boiler to Achieve Highest Efficiency, and Best Performance and Economics: Gain a thorough understanding of all the methods used to design CFB boilers having the highest efficiency, longevity and capacity factor as well as best economics.
  • Circulating Fluidized Bed Boiler Equipment: Learn about various equipment of circulating fluidized bed boilers including: furnaces, cyclones, economizers, superheaters, reheaters, ammonia injection systems, electrostatic precipitators, polishing dry scrubbers, fuel and sorbent feeding systems, bottom ash handling and extraction systems and materials
  • Circulating Fluidized Bed Boiler Environmental Emissions: Learn about the monitoring and control of environmental emissions from circulating fluidized boilers
  • Circulating Fluidized Bed Boiler Instrumentation and Control Systems: Learn about the latest instrumentation and control systems of circulating fluidized bed boilers
  • Circulating Fluidized Bed Boiler Reliability and Testing: Increase your knowledge of predictive and preventive maintenance, reliability and testing of circulating fluidized bed boilers
  • Circulating Fluidized Bed Boiler Selection and Applications: Gain a detailed understanding of the selection considerations and applications of circulating fluidized bed boilers
  • Circulating Fluidized Bed Boiler Maintenance: Learn all the maintenance activities required for circulating fluidized bed boilers, to minimize their operating cost and maximize their efficiency, reliability, and longevity.
  • Circulating Fluidized Bed Boiler Refurbishment and Life Extension Methods: Learn about life cycle cost, profitability, refurbishment, and life extension methods for all types of circulating fluidized bed boilers.
  • Circulating Fluidized Bed Boiler Commissioning: Understand all the commissioning requirements of circulating fluidized bed boilers.
  • Circulating Fluidized Bed Boiler Codes and Standards: Learn all the codes and standards applicable for circulating fluidized bed boilers.

Who Should Attend

  • Engineers of all disciplines
  • Managers
  • Technicians
  • Maintenance personnel
  • Other technical individuals

Expert Course Faculty

The trainer has been a teacher at University of Toronto and Dalhousie University, Canada for more than 25 years. In addition, He has taught courses and seminars to more than four thousand working engineers and professionals around the world, specifically Europe and North America. He has been consistently ranked as “Excellent” or “Very Good” by the delegates who attended his seminars and lectures.

 

The trainer wrote 5 books for working engineers from which three have been published by McGraw-Hill, New York.  Below is a list of the books authored by him:

  1. Power Generation Handbook: Gas Turbines, Steam Power Plants, Co-generation, and Combined Cycles, second edition, (800 pages), McGraw-Hill, New York, October 2011.
  2. Electrical Equipment Handbook (600 pages), McGraw-Hill, New York, March 2003.
  3. Power Plant Equipment Operation and Maintenance Guide (800 pages), McGraw-Hill, New York, January 2012.
  4. Industrial Instrumentation and Modern Control Systems (400 pages), Custom Publishing, University of Toronto, University of Toronto Custom Publishing (1999).
  5. Industrial Equipment (600 pages), Custom Publishing, University of Toronto, University of Toronto, University of Toronto Custom Publishing (1999).

 

The trainer has received the following awards:

  1. The first “Excellence in Teaching” award offered by Poweredge Asia Training center, Singapore, December 2016
  2. The first “Excellence in Teaching” award offered by the Professional Development Center at University of Toronto (May, 1996).
  3. The “Excellence in Teaching Award” in April 2007 offered by TUV Akademie (TUV Akademie is one of the largest Professional Development centre in world, it is based in Germany and the United Arab Emirates, and provides engineering training to engineers and managers across Europe and the Middle East).
  4. Awarded graduation “With Distinction” from Dalhousie University when completed Bachelor of Engineering degree (1983).
  5. Entrance Scholarship to University of Ottawa (1984).
  6. Natural Science and Engineering Research Counsel (NSERC) scholarship towards graduate studies – Master of Applied Science in Engineering (1984 – 1985).

The trainer performed research on power generation equipment with Atomic Energy of Canada Limited at their Chalk River and Whiteshell Nuclear Research Laboratories.  He also has more than 32 years of practical engineering experience with Ontario Power Generation (OPG – formerly, Ontario Hydro – the largest electric utility in North America). He retired from OPG in November 2016.

 

While working at Ontario Hydro, he acted as a Training Manager, Engineering Supervisor, System Responsible Engineer and Design Engineer. During the period of time that the trainer worked as a Field Engineer and Design Engineer, he was responsible for the operation, maintenance, diagnostics, and testing of gas turbines, steam turbines, generators, motors, transformers, inverters, valves, pumps, compressors, instrumentation and control systems. Further, his responsibilities included designing, engineering, diagnosing equipment problems and recommending solutions to repair deficiencies and improve system performance, supervising engineers, setting up preventive maintenance programs, writing Operating and Design Manuals, and commissioning new equipment.

 

Later, he worked as the manager of a section dedicated to providing training for the staff at the power stations.  The training provided by him covered in detail the various equipment and systems used in power stations.

 

The trainer was awarded his Bachelor of Engineering Degree “with distinction” from Dalhousie University, Halifax, Nova Scotia, Canada. He also received a Master of Applied Science in Engineering (M.A.Sc.) from the University of Ottawa, Canada. He is also a member of the Association of Professional Engineers in the province of Ontario, Canada.

TOPICS COVERED

Advantages of CFB Boilers

Hydrodynamics in CFB Boilers

Combustion in CFB Boilers

Control Systems of CFB Boilers

Design of a Circulating Fluidized Bed Boiler

CFB Design with External Fluid Bed Heat Exchanger

Corrosion and Erosion Potential in a CFB Boiler

Maintenance Solutions to Common

Problems Found in CFB Boilers

Ultra Supercritical Fluidized Bed (CFB) Boilers

This training course has a limited attendance for up to 20 participants only. Sessions commence at 9am on all days, with short intervals at 10.30am and 3.30pm respectively. 
Refreshments will be provided in the short intervals. Lunch will be provided at 12:30pm for 1 hour. Sessions will end at 5pm on all days.

Unique Features with powerEDGE Training

• Pre-Course Questionnaire to help us focus on your learning objectives
• Detailed Course & Reference Manual for Continuous Learning and Sharing
• Practical Exercises & Case Examples to better understand the principles
• Limited class size to ensure One-to-One Interactivity
• Assessment at the end of the course to help you develop a Personal Action Plan